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Bag-in-Box

The smartest solution for transporting and storing liquids

Industrial Logistics Solutions

What is a bag-in-box system?

A Bag-in-Box system consists of two components that together form a single integrated packaging solution: an IBC (Intermediate Bulk Container) as the outer container and a liner bag as the inner protective layer. The liner bag conforms to the shape of the liquid inside and contracts as the contents are dispensed – without allowing air to come into contact with the product.

How does it work?

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The result

Optimal product quality, minimal residues, and a hygienic, efficient packaging solution suitable for virtually all types of liquids – from food and pharmaceutical products to chemicals and cosmetics.

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The collapsible IBC is set up and prepared for use. Thanks to its ergonomic design, this can be easily done by a single person.

The liner bag is placed inside the IBC and connected to the filling and discharge system via an adapter or coupling.

The liner bag is filled with the liquid. The closed system prevents air or contaminants from coming into contact with the product – which is essential for oxygen-sensitive or microbiologically sensitive products.

The filled IBCs can be stacked or nested inside one another, significantly reducing the amount of storage space required.

IBCs are suitable for all modes of transport: truck, ship, and airplane. The exact 1200 x 1000 mm industrial standard size ensures optimal use of cargo space.

The liner bag contracts during the emptying process, limiting product residue to less than 0.5%. A Residue Reduction System (RRS) is available as an option for maximum emptying, even with viscous products.

After use, the liner bag is replaced and the IBC is folded up for return. The folded containers take up a fraction of the space required by filled units – which makes return logistics significantly cheaper and more efficient.

Benefits

Bag-in-Box solutions from HB RTS

Designed for heavy-duty use

We review your volumes, lead times, and projects together. This helps us identify bottlenecks and where rental provides the most value. You immediately gain a clear understanding of what is needed.

Thinner walls, larger capacity

Thanks to the latest manufacturing technology and vibration welding, these IBCs feature thinner yet stronger walls – resulting in a larger capacity while maintaining the same footprint as competing units.

Complete range for all liquids

HB RTS offers IBCs in 500L, 1000L, 1040L, and 1250L sizes – fully certified, suitable for aseptic applications, and 100% recyclable. The liner bags are available in a variety of materials

Ergonomic and user-friendly design

The IBCs are equipped with a self-sealing lid, a spacious sump area for easy valve operation, an automatic drainage system, and a non-slip base. The locking mechanism is so strong that the walls can never collapse accidentally.

Compatible with virtually all liner bags and flaps

The IBCs are compatible with 99% of liner bags from leading manufacturers such as CDF, Natzan, Peak, Goglio, and Aran. In addition, HB RTS offers a full range of stainless steel valves and accessories.

Less cleaning, lower water consumption

Because the liner bag completely encloses the liquid, the IBC itself remains clean. After use, the liner is simply replaced. This significantly reduces cleaning cycles, water consumption, and the time between batches.

Bulk Liquid Transport Solutions

Why choose HB RTS?

HB RTS isn't just another supplier of IBCs or liner bags – we're your one-stop partner for a complete Bag-in-Box solution:

  • In-house liner bag production
  • Pooling and rental
  • Complete accessory package
  • IoT solutions
  • Pan-European network
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Advantages over drums and rigid containers

Bag-in-Box (IBC + liner)

Drum

Rigid container

Contents per unit

500–1,250 liters

Up to 200 liters

Variable

Air contact during emptying

No - the liner is tightening

Yes

Yes

Product residue

< 0,5%

High

High

Cleaning requirements

Minimal (replace liner)

High

High

Return volume

Small (foldable)

Large

Large

Stackability

Yes

Limited

Limited

Suitable for aseptic applications

Yes

No

Depending on

Compatible with automation

Yes

No

Limited

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Wondering what we can do for your specific situation?

We collaborate with you to understand your needs. Tailored, clear, and customised.

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Optional

Residue Reduction System (RRS)

Optional system for maximum drainage and minimal product loss, even with viscous liquids.

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Industrial filling and discharge equipment
Cybersecurity Data Monitoring

We work hands-on and with respect. Safety always comes first.

“We no longer need to invest in peak capacity and now only pay for what we use.”

HB distinguishes itself as a pan-European player offering solutions for specialised cleaning.

“Ordering load carriers has become very easy since we started working with HB RTS. I can specify what I need per order and immediately see the costs.”

“Thanks to HB RTS's pan-European balance, we can return crates locally and pick them up clean nearby, which saves many transport kilometers.”

“HB RTS's autofill system physically relieves our employees and makes the filling process much more efficient.”

"Thanks to HB RTS's depot network, we now save 74,000 transport kilometers every year."

“Since HB RTS manages our operations, I can fully focus on planning. Our service level to our customers has significantly improved.”